How To Restore Engine Tin

Article and Pictures by Mark Trotta

On small engines, sheet metal pieces are often referred to as tin. These include the blower housing and starter housing, as well as any shrouds or deflector shields that the motor may have. Metal gas tank restoration will require the extra steps of cleaning and/or sealing the inside of the tank.

how to restore small engine tin

Through decades of sitting, the tin on this vintage Tecumseh engine developed patches of rust, and in a few spots had started to eat away the metal.

Restoring engine tin back to it's original condition can be accomplished in several ways. The method described in this article is grinding, filing, and sanding down to smooth bare metal, then priming and painting.

Rust Removal Alternatives

Metal work is not for everyone, and there are several options. Engine tin can also be media-blasted, but I don't have access to one, and it would have been an unnecessary step to farm out. I have also seen good results with electrolysis, but I believe that this method is better suited when you have five or more parts to refurbish.

restore small engine tin

The tools that I used to refurb the engine tin were an air-grinder, die-grinder, bench-grinder, and Dremel-type electric tool. You probably don't need all these tools to get the same results; however they are all great tools and serve many other uses.

Paint Removal

After the blower housing was off the motor, I started by removing the majority of the old paint with a bench grinder. To remove the rest of the paint and the rust from the blower housing, the starter housing needed to be removed.

how to restore engine tin

Starter Housing Removal

Early low to medium horsepower Tecumseh engines had a "teardrop" shaped starter housing. It is removed from the blower housing by drilling out the four pop rivets.

If you have a drill press, this is an easy chore. If not, a hand-held drill works just as well, it just takes longer.

remove starter housing on Tecumseh H25

To remove the old rivets, I used a 3/16" drill and they came out with no incident. To re-install, I will be using stainless 12-32 machine bolts with lock nuts.

Rust Removal Procedure

Starting with a hand-held piece of coarse Emory cloth, I "checked" or cross-hatched the housing left and right, and then up and down.

The check marks give you a visual of how much you've sanded off, so you don't sand down too far (or not far enough) in one area.

vintage tecumseh engine rebuild

For the heavily-rusted areas, I brought out my 5" air grinder with a 40 grit disc. This quickly removes the heavy stuff, but caution must be used or you'll take too much off in one area. That's why the cross-hatch marks are helpful, to keep metal removal even.

tecumseh teardrop starter housing

After a couple sessions with the air grinder, I went over the metal again with the Emory cloth, making new checking patterns. I then switched to fine Emory cloth and die-grinder with a Scotch-Brite pad.

vintage tecumseh engine rebuild

After cleaning, the starter housing was sprayed with gray self-etching primer.

Blower Housing Restoration

Depending on what kind of condition your engine tin is in, additional repair may be needed. There were a couple of distorted bolt holes on this blower housing, which were straightened out with a hammer and dolly.

how to restore engine tin

To remove the rust on the shroud, I followed the same procedures as the starter housing; several sessions with Emory cloth and an air grinder and die grinder. Afterwards, I sprayed the housing with brake parts cleaner, then dried with an air hose.

I primed the housing and let sit overnight before spraying the color coat.

restore vintage small engine

If you've done decent prep work, special paints or powder coats are not necessary.

how to restore small engine tin

No clear coat was used nor is necessary.

I have sprayed many different brands of paints, and I really don't prefer one over another. All the top name brands are good when used correctly.

I do prefer a particular brand of primer, which is SEM light grey.


Related Articles:

How To Repair a Rusty Gas Tank
Vintage Tecumseh Engine Build
Tools Needed For Small Engine Repair
Vintage Briggs & Stratton Engine Identification
Vintage Tecumseh Engine Identification